Fellfab is fabulous, says Boeing of Hamilton firm
Fellfab Limited is one of 15 companies named Supplier of the Year by American aircraft maker Boeing Inc. — a global giant with a $62-billion-a-year supply chain of more than 13,000 companies from 47 countries.
For Fellfab president Eric Taylor the honour is a clear sign there’s life in Hamilton manufacturing. The company is located on Barton Street East near Kenora Avenue.
“We’ve done quite well,” Taylor said of the award presented in mid-April. “We fly a little bit under the radar, but we’re not only still here we’re adding employment and expanding.”
Founded 63 years ago, there’s very little Fellfab hasn’t made over the decades for its customers in the aviation, medical, telecommunication, military, industrial, aerospace and transportation sectors. Products include all the curtains in any new Boeing aircraft, cushions for passenger trains, the first-class seats for Delta Air Lines travellers, knapsacks, sleeping bags and body bags for the Canadian army and, of course, the famous fabric clothing for the space shuttle’s robotic arm.
“We started by making tarps for trucks but now we focus on engineered textile solutions and value-added products,” Taylor said.
Fellfab is still owned by the Fell family.
The 10-year contract for Boeing’s curtains is a major focus for the company today, Taylor said, and it’s a demanding piece of business — Fellfab’s award was partly for delivering on-time, defect-free products more than 99 per cent of the time for 12 months.
That’s a level only 460 of Boeing’s suppliers around the world have managed to meet.
“Hitting that level is almost an entry point with these guys, it’s certainly not a coasting point,” he said. “Getting an honour like this is a little humbling, a little overwhelming and really causes you to reflect on the good work your people are doing.”
The company has more than 100 employees.
As with many manufacturers, Taylor said the nature of their business has changed over the years. It used to be that the Canadian military would present a supplier with detailed plans and drawings for the products it wanted. Now Fellfab is presented with a need and left to create an answer.
Meeting that style of business has required some hefty investments — last year alone the company spent $300,000 on new 3D software and a development group.
That kind of spending, he said is necessary to keep the company’s North American production processes at top efficiency.
“The pressure on us are huge in the international markets,” Taylor said. “We are very process-oriented because on some projects we’re competing against companies that pay $2 an hour or have people sewing at home.”
Boeing’s 2015 suppliers of the year include 11 American companies and one university and single companies from each of Sweden, Japan and Canada.
In a news release announcing the honours, Boeing president Dennis Muilenburg said the quality of its supply chain was one of the reasons the company was able to earn a record $90.8 billion in 2014 revenue.
“Strong partnerships with our suppliers can make a difference between winning and losing customers and competitions, or determining the success of a development program,” he said. “The best suppliers — like the ones recognized with the Supplier of the Year Award — operate as partners and differentiate themselves, and Boeing, from the competition through close collaboration and a relentless commitment to first-time quality, on-time delivery and affordability.”
Article courtesy of Steve Arnold, The Hamilton Spectator